Titanium Reactor Equipment Maintenance Steps and Usage Precautions

Today, let’s introduce... Titanium Reactor Equipment Maintenance Steps and Usage Precautions:

Maintenance Titanium Reactor At this time, please pay attention to the operating status of the entire equipment and the reducer. The lubricant in the reducer should be replenished immediately. The oil used as the electric heating medium must be replaced every six months. The safety valve, as well as the pressure on the jacket and lid of the pot, should be inspected and replaced as necessary. Instruments, thermometers, distillation ports, heating rods, electricity meters, and other components should be regularly checked; if any malfunction is detected, they should be promptly replaced or repaired.
When using a titanium reactor, you must first close the refrigerant inlet valve, transfer any remaining refrigerant into the anti-freezing pot and jacket, then introduce the materials, start the stirrer, and subsequently open the steam valve and the electric heating power supply. Once the desired temperature is reached, scrape off any viscous residues and thoroughly clean the materials with fresh water. Never open the steam valve or the electric heating power supply when there is no material (heat-absorbing medium) left in the reactor and no water inside the reactor. Pay special attention to the operating pressure of the steam and ensure that it does not exceed the rated working pressure.
      Titanium Reactor Always pay close attention to the operation of the entire reactor equipment and the reducing agent. The lubricant in the reducer should be replenished immediately. The oil used as the electric heating medium must be replaced every six months. Pressure gauges, temperature gauges, distillation ports, electric heating systems, and electricity meters should be inspected regularly to ensure the durability of the reactor.
Loading volume and Titanium Reactor The ratio of the total volume occupied by the material to the reactor's nominal capacity is called the filling coefficient. Depending on the properties of the material and the nature of the reaction, titanium reactors should have different loading coefficients—for instance, when the material exhibits foam or boiling during the reaction process. This coefficient can reach a maximum of 0.65. When there is little foaming or swirling, it can rise to between 0.7 and 0.75, but generally does not exceed 0.8. In other words, for a reactor with a total capacity of 12 m³, the effective reaction volume typically amounts to about 8 m³. Water-separation device: The function of the water-separation device is to remove most of the water and impurities from the reactor, thereby improving the quality of the resin and reducing energy loss. The water-intake device consists primarily of three components: a switch valve, an observation mirror, and a connecting pipe assembly.