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Manufacturing Requirements for Magnetic Reactors Made of Titanium and Titanium Alloys
Titanium and titanium alloy materials are highly corrosion-resistant. In actual production, the manufacture of high-pressure magnetic stirring reactors made from these materials is subject to the following requirements: 1. The bevel surfaces of the weld joints in magnetic stirring reactors must be machined using mechanical methods. 2. Welding materials must undergo dehydrogenation and rigorous cleaning treatments. 3. Operators performing the alignment of welded joints must wear clean gloves and must not touch the bevel or the areas immediately adjacent to it. It is strictly forbidden to strike the bevels with metal tools. 4. After the components have been cleaned and aligned, welding should be carried out immediately. 5. The purity of helium and argon gases used for welding must be no less than 99.99%, with dew points...
Release time:
2014-08-09 13:58
Source:
Titanium and titanium alloy materials are highly corrosion-resistant. In actual production, however, this type of material is subjected to high pressure... Magnetic Stirred Reactor Manufacturing has the following requirements:
1. The bevel surfaces of the weld joints in magnetic stirring reactors must be machined using mechanical methods.
2. Welding materials must undergo dehydrogenation and rigorous cleaning treatment.
3. Operators performing the alignment of welded joints must wear clean gloves and shall not touch the bevel or the areas immediately adjacent to it. It is strictly prohibited to strike the bevel with iron tools.
4. After the welded components have been aligned and cleaned, welding should be carried out immediately.
5. The purity of helium and argon used for welding shall not be lower than 99.99%, and the dew point shall not exceed -50 degrees Celsius.
6. Before welding, the bevel and the area within 25 mm on either side of it must undergo thorough mechanical cleaning and degreasing. During the welding process, measures should be taken to prevent contamination of the bevel.
7. During the manufacturing process of magnetic stirring reactors, effective measures should be taken to prevent mutual dissolution between steel and titanium during welding. When drawing specifications require it, an iron contamination test shall be conducted.
8. During the welding process, after completing each weld pass, the surface color of the weld layer must be inspected. The surface color of the weld seam and the heat-affected zone should be silvery white or golden yellow. Any areas with non-conforming surface colors must be completely removed and then re-welded.
9. Arc welding or plasma welding with double-sided protection using an inert gas is mandatory. For the connection between titanium tubing and tube sheets, either strength welding or post-expansion welding is recommended.
10. The weld surface after welding must be free of defects such as undercutting, porosity, arc craters, and cracks.
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